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  • Tel:0577-67470303
  • Fax:0577-67410975
  • E-mail:a@wzdelong.com
  • Address:16-18 Zhoushan Road Anfeng Industrial Zone,Oubei Yongjia County,Zhejiang
The current position:Home > Production casting machine series > 36SE650 casting machine
36SE650 casting machine
  • 36SE650 casting machine

  • product description
  • technical parameter

    1) Equipment specifications: 40000*1550*2000mm (length*width*height)

    2) Material of carrier tape: PET film (25-150um)

    3) Casting width: 650MM

    4) Casting speed: 0.01-10.0 (M/min)

    5) Scraper height: 5??4500??m

    6) Material thickness: suitable for 20-1500um

    7) Knife adjustment accuracy: 0.001mm

    8) Knife adjustment control: motor plus ball screw with closed loop control of Taiwan electronic dial indicator

    9) Scraper temperature: room temperature ~ 100??C (electric heating)

    10) Material box temperature: room temperature ~ 100??C (electric heating)

    11) Feed tube temperature: room temperature ~ 100??C (electric heating)

    12) Lower knife shaft temperature: room temperature ~ 100??C (electric heating)

    13) Thickness accuracy: ??(1um+2% with thickness)

    14) Baseboard control temperature: room temperature ~ 120??C

    15) Drying area: Zone 1 --- Four-meter upper nozzle hot air circulation + four-stage soleplate independent heating

                Zone 2 --- Four-meter upper nozzle hot air circulation + four-stage soleplate independent heating

                Zone 3-Four meters of upper air nozzle hot air circulation + four sections of soleplate heating

                Zone 4-Four meters of upper nozzle hot air circulation + four sections of floor heating independently

                Zone 5-Four meters of upper air nozzle hot air circulation + four sections of floor heating independently

                Zone 6-Four meters of upper air nozzle hot air circulation + four sections of soleplate heating

                Zone 7 --- Four-meter upper nozzle hot air circulation + four sections of soleplate heating

                District 8 --- Four-meter upper air nozzle hot air circulation + four sections of soleplate heating

                Zone 9-Four meters of upper nozzle hot air circulation + four sections of floor heating independently


              (With temperature monitoring and display in each section, adjustable in real time)

    16) Automatic feeding system: automatic feeding, PID control flow, control accuracy ??0.1mm

    17) Liquid level height: 0-40.0mm

    18) Porcelain tape trimming and slitting: imported alloy steel blade

    19) Electrostatic dust removal: 4 sets

    20) Tension control: Servo motor (Panasonic Japan) controls the tension, and the baseband runs without fluctuation

    21) Working voltage: 380V 50/60HZ

    Features

    High configuration of imported components

    l 12-inch Siemens color touch screen, human-machine friendly interface, fully integrated interface display and control of heating, speed, liquid level and so on. Using Siemens s7-1200PLC control, stable performance, high precision, in line with industrial automation control standards;

    Ø Servo (Panasonic) motor controls the tension to achieve a unique constant speed technology, without fluctuations in operation;

    Ø Liquid level control of automatic continuous feeding system. Deviation ??0.1mm;

    Ø Advanced laser displacement sensor to control liquid level dose;

    Ø Fully automatic knife adjustment system, high-precision gap setting and control, accuracy up to ??0.001mm;

    Ø Automatic zero calibration of the blade height, Japan Mitutoyo digital dial indicator display, touch screen control blade height;

    Ø High precision servo (Panasonic) motor control casting, speed can reach 0.01-10m/min;

    Ø 9-stage inlet air circulation heating control, the inlet air flow of each stage is up to 900m3/h;

    Ø Exhaust circulation system, uniform exhaust, variable frequency speed control of flow rate, separate control of exhaust air in each zone;

    Ø 36 sections of soleplate heating and temperature zone independently, each section of soleplate temperature is controlled separately, the control accuracy is ??0.1C??;

    Ø Casting tunnel is equipped with front light background and back light background detection, it is easy to compare the current status of subtle casting;

    Ø Quick baseband correction, adjust the time 1S, instantaneously reach the center of the film belt, make the winding edge neat;

    Ø Pneumatic alloy knife trimming, easy to adjust the width of the knife width.

    Unique and convenient process:

    Ø The whole equipment is closed with a whole door frame to achieve dust-free;

    Ø The air intake adopts high-density filter to achieve dust-free space;

    Ø The feed is provided with a slurry filter cartridge to prevent particles (particle diameter PM2.5) from affecting the casting quality;

    Ø The whole machine adopts profile castings, level and the gap reaches high precision and consistency;

    Ø Set transparent glass windows on the door cover of each drying area to observe the internal conditions;

    Ø Equipped with waste collection box, no residue after trimming, clean and tidy;

    Ø Unique scraper cutting process to ensure casting accuracy, blade accuracy reaches 0.1um;

    Ø After finishing each transition roller, we do not simplify every link;

    Ø The aluminum rollers are all hard oxidized, and the steel rods are hard chrome plated or stainless steel;

    Ø Thick aluminum alloy is used for the internal materials of the paint-coated accessories to ensure the practical life of the accessories;

    Ø The materials of the drying tunnel are all made of food-grade stainless steel and are fully enclosed and thermally insulated to reduce energy consumption;

    Main configuration:

    1. Fully automatic feeding 1 set (including liquid level control)

    2. Unwinder 1 group

    3. Traction mechanism 1 group

    4. Stream head 1 group

    5. Casting width 750mm

    6. Casting drying oven 9 areas (36 meters)

    7. Trimming and slitting 1 set

    8. Fully automatic tension control 1 set

    9. Automatic correction system 1 set

    10. Rewinding machine 2 groups (one each for base film and material)

    11. Electric control system 1 group

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