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6MU240 casting machine
  • 6MU240 casting machine

  • product description
  • Product Brief

    u DL-LYJ-6MU240 casting machine is to feed the mixed slurry into the material box through the feeding defoaming device, the laser displacement sensor controls the liquid level height, and then is made into a thin film blank with certain strength and flexibility by a doctor blade After drying in the drying tunnel and multiple high-speed air nozzles, the automatic film rectification is performed. The base tape and the green body are rolled up for use. After drying, the green body can be peeled off and trimmed, and then cut to the width specified by the user. Widely used in pilot casting in research institutes and enterprises; advanced servo knife adjustment, servo tension, fast deviation correction, highly automated control from feeding to green roll winding

    technical parameter

    1) Equipment specifications: 8800*850*1350mm (length*width*height)

    2) Material of carrier tape: PET film (25-150um)

    3) Casting width: 220MM

    4) Casting speed: 0.02-6.0 (M/min)

    5) Scraper height: 5??3500??m

    6) Casting thickness: suitable for 20-1500um

    7) Scraper accuracy: 0.05um

    8) Knife adjustment control: lead screw with dial indicator manual control or motor plus ball screw with electronic dial indicator closed loop control (standard manual control)

    9) Thickness accuracy: ??(1um+2% with thickness)

    10) Baseboard control temperature: room temperature ~ 100?? (??0.1??), inlet air temperature 100??

    11) Drying area: The first area------2 section of floor heating + air circulation

                  The second zone ------4 sections of floor heating + air nozzle hot air circulation

    12) Automatic feeding system: fully automatic feeding, PID control flow, control accuracy ??0.1mm

    13) Liquid level height: 0-40.0mm

    14) Trimming and slitting: alloy steel blade

    15) Electrostatic dust removal: 4 sets

    16) Tension control: the servo motor controls the tension, and the baseband runs without fluctuation

    17) Working voltage: 380V 50/60HZ

    Features

    High configuration of imported components

    l 10-inch Siemens color touch screen, human-machine friendly interface, fully integrated interface display and control of heating, speed, liquid level and so on. Using Siemens PLC control, stable performance, high precision, in line with industrial automation control standards;

    Ø The servo motor controls the tension to achieve a unique constant speed technology, without fluctuations in operation;

    Ø Liquid level control of automatic continuous feeding system. Deviation ??0.1mm;

    Ø Advanced laser displacement sensor to control liquid level dose;

    Ø Fully automatic knife adjustment system, high-precision gap setting and control, accuracy up to ??0.001mm;

    Ø Automatic zero calibration of blade height, digital dial indicator display, touch screen to control blade height; (automatic blade adjustment optional)

    Ø High precision servo motor control casting, speed can reach 0.02-10m/min;

    Ø Exhaust circulation system, uniform exhaust, variable frequency speed control of flow rate, separate control of exhaust air in each zone;

    Ø 6 sections of floor heating and temperature zone, the temperature of each section of floor is controlled separately, the control accuracy is ??0.1C??;

    Ø Casting is equipped with front light background and back light background detection, it is easy to compare the status of subtle casting;

    Ø Quick baseband correction, adjust the time 1S, instantaneously reach the center of the film belt, make the winding edge neat;

    Ø Pneumatic alloy knife trimming, easy to adjust the width of the knife width.

    Unique and convenient process:

    Ø The casting head is fully enclosed to achieve a dust-free space, ensuring that the casting is dust-free;

    Ø The machine adopts profile, level, and the gap reaches high precision and consistency;

    Ø Set transparent glass windows on the door cover of each drying area to observe the internal conditions;

    Ø After finishing each transition roll, not every link is simplified.

    Ø Thick aluminum alloy is used for the internal materials of the paint-coated accessories to ensure the practical life of the accessories;

    Ø The oven is fully enclosed and thermally insulated to reduce energy consumption;

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